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Catalogue: Drive In Racking, Products, Racking Systems

Product Description

Drive in pallet racking is a high-density storage system designed for bulk storage of similar SKUs. Unlike conventional selective pallet racking, it eliminates multiple access aisles by allowing forklifts to drive directly into the rack structure itself.

Pallets are stored on rails that run the depth of the system, with loads placed from the front and retrieved from the front following a Last-In, First-Out (LIFO) or First-In, Last-Out (FILO) inventory method. This “aisle-less” design is engineered to maximize cubic space utilization where access to every pallet is not simultaneously required.

Features & Advantages of Drive in Pallet Racking

1. High-Density Storage with Elevated Space Utilization
Feature: Continuous rack structure with dedicated internal drive-in channels.
Advantage: Increases storage density by up to 75% compared to selective racking by significantly reducing the number of access aisles. This makes it a solution for warehouses with limited floor space or high rental costs.

2. Robust LIFO/FILO Inventory Management
Feature: Goods are stored and retrieved from the same side of the same aisle.
Advantage: Provides an efficient system for managing large quantities of similar products with low SKU count, such as seasonal items, raw materials, or finished goods with stable demand. It simplifies inventory control for compatible product types.

3. Strong Structural Integrity and Customizable Load Capacity
Feature: Built with reinforced upright frames, guide rails, and continuous rail beams to form a robust structure.
Advantage: Each pallet position can be configured to support loads ranging from 800 kg to 2,000 kg. The design ensures stability to withstand the operational forces of forklifts moving within the lanes.

4. Cost-Effective Storage Solution
Feature: Higher storage capacity within the same warehouse footprint.
Advantage: Lowers the cost-per-pallet-stored by maximizing the value of existing space. This offers a strong return on investment by deferring or eliminating the need for warehouse expansion.

Ideal Applications for Drive in Pallet Racking

Drive in pallet racking systems are a strategic choice for industries that require high-density bulk storage:

Food & Beverage: Ideal for storing beverages, canned goods, and seasonal products in large volumes.

Cold Storage: Maximizes the highly valuable and energy-intensive space in freezers and coolers.

Manufacturing & Raw Materials: Suitable for storing bulk components, plastic resins, paper rolls, and other raw materials.

Third-Party Logistics (3PL): Efficient for storing large quantities of single-SKU products for various clients.

If your operation involves storing large volumes of a limited range of products, drive in pallet racking is a highly effective solution.

FAQ about Drive in Pallet Racking

Q1: What is the main difference between drive-in and selective pallet racking?
A1: Selective racking allows direct, immediate access to every single pallet from an access aisle. Drive in pallet racking requires a forklift to enter the rack structure to access pallets, sacrificing some accessibility for much higher storage density.

Q2: What type of forklift is required for a drive-in system?
A2: A standard counterbalance forklift is typically not suitable due to its large turning radius. Reach trucks or specialized drive-in trucks are commonly used, as they are designed to operate efficiently within the narrow guide channels.

Q3: Is drive in pallet racking suitable for FIFO (First-In, First-Out) inventory?
A3: Standard drive-in systems are designed for LIFO/FILO. For FIFO requirements, a variation called drive-through racking is available, which allows access from both ends of the lane.

Q4: How deep can a drive-in lane be?
A4: Lane depth can be customized but typically holds between 3 and 10 pallets deep. The optimal depth depends on your inventory turnover, product uniformity, and forklift specifications.

Ready to Optimize Your Warehouse Space?
Our storage experts are ready to help you determine if a Drive in Pallet Racking System is the right solution for your business. We provide comprehensive services, from initial consultation and custom design to professional installation and support.