Radio shuttle racks are an efficient and intelligent storage system that can save warehouse space, improve cargo handling efficiency, and ensure the safety of cargo. Its installation is a technical job that requires consideration of many factors. The following are the precautions and steps for installing radio shuttle racks.

Environmental Requirements

1. Temperature: The temperature should be between 0℃-40℃, not too low or too high.

2. Humidity: The humidity requirement is between 30%-90%, not too high or too low.

3. The ground is neat and flat: The ground needs to be flat during installation, otherwise, it is easy to cause the shuttle to run unsmoothly.

4. Warehouse height: The warehouse height needs to be above 6 meters to meet the upper limit of the shuttle vehicle’s travel.

5. Power requirements: Three-phase 30A, 380V power is required.

Rack Design

1. We need to design the height, width, depth, and other dimensions of the racks according to actual needs, and also consider factors such as the type, size, and weight of the goods.

2. Rack load-bearing capacity requirements: The weight of the stored goods must be less than the rack load-bearing capacity, otherwise it is easy to cause the storage rack to deform or break, thus endangering personal safety.

3. Rack assembly and connection: It is necessary to assemble and connect according to the design and model of the storage rack to ensure the stability and reliability of the rack.

4. Installation location and direction: Select the installation location and direction according to the site environment and the storage requirements of the goods.

Installation Steps

1. Clean the site thoroughly to ensure that the working environment is clean, tidy, safe, and reliable.

2. Mark the location and direction of the rack, confirm the fixing points, and start installing steel components.

3. Assemble the storage rack according to the drawings, and connect the brackets, frames, horizontal drag plates, and other components. During the entire assembly process, it is necessary to ensure that each component is tightly connected without losing stability. Special tools should be used for disassembly and assembly, and safety should be paid attention to during operation.

4. Assemble the partitions of the storage rack, set up the columns and door panels, and ensure that all parts are installed in place.

5. Install the shuttle racking system. The installation of the shuttle system is usually carried out by professionals. It is necessary to install the CNC system, sensors, drive system, etc., and test the system so that it can be seamlessly connected with the entire racking system.

6. Finally, test the racking system and shuttle system to ensure that they are operating normally and meet the requirements.

Safety Matters

1. We need to pay attention to safety matters during installation. Employees need to wear safety equipment and undergo good professional training.

2. The installer must be familiar with the location and function of each component. When working, pay attention to the tightness of the construction and connection, and whether it plays a supporting and protective role.

3. While installing the storage rack, you also need to pay attention to the safety of cargo handling. After the installation is completed, it is important to test and run the entire system to ensure the quality and stability of the system.

The installation of radio shuttle racks is not only about safety issues but also about the overall efficiency and cargo management of the warehouse. Before installation, many factors need to be considered, careful planning and design, compliance with safety standards and requirements, to ensure a smooth and safe installation process, and ultimately achieve the goal of improving efficiency and reducing costs.